Congratulations on your choice of thefinest ski and wakeboard boat available.MasterCraft is the recognized world leaderfor inboard ski boats today and
This manual have been developed to help ensure anenjoyable experience as you boat, wakeboard and ski withyour MasterCraft boat. As stated earlier, thi
Just as there are rules that apply when driving avehicle on the street, there are waterway rules that applywhen you are driving a boat. These rules ar
maintain its course and speed.You must stay out of its way asyou clear it, altering course andspeed as necessary.Conversely, if you are beingpassed by
GUIDETO INDIVIDUAL MODELS2006 MasterCraft Owners Manual–Page 4-1FEATURE LOC AT E DProStar 190, ProStar 197, ProStar 209, X-1, X-7, X-9Battery Beneath
2006 MasterCraft Owners Manual–Page 4-2MariStar 200, MariStar 210, MariStar 245, MariStar 245 SS, X-1, X-2, X-10, X-45, X-45 SS, X-StarEngine Compartm
Instrument PanelProStar 190, ProStar 197, ProStar 209, X-1, X-7, X-9Top row of gauges from left: Lower left panel: Lower right panel:OIL PRESSURE GAUG
MariStar 245, MariStar 245 SS, X-45, X-45 SSTop row of gauges from left: Lower left panel: Lower right panel:OIL PRESSURE GAUGE HORN SPEEDO ADJUSTMENT
Displacement ... 350 C.I.D. (5.7 litres)—310 horsepowerBore ...
Displacement ... 364
LENGTH OF BOAT: ... 19’8”OVERALL LENGTH W/TRAILER: ...
DANGERSThroughout this manual the terms “danger,” “warning” and “caution” appear, alerting the boat owner or operator todangerous or potentially dange
CONTROLSWhile the Guide to Individual Models pages providespecific information regarding the location of individualgauges and switches for each Master
sure that the boat is level and at rest. When theboat is placed into initial operation, do not run theboat below a quarter of a tank until you have re
IGNITION SWITCH Never leave the ignition switch in the RUN position withoutthe engine running; this will prevent the natural discharge ofthe battery
Firmly push the red button until the breaker re-sets.There will be an audible click. Try again to start the engine.If the breaker trips again, the en
FUELINGThe ignition timing as set by the factory requires theuse of unleaded fuel with an Anti-Knock Index Number(AKI)/Pump Octane Number range betwee
If you operate your engine in a country other than theUnited States or Canada, unleaded fuels may be difficult tolocate. Using leaded fuels in your en
SAFETY CHECKSThe following checks and services are essential to safeboating and must be performed. Get in the habit ofperforming these checks in the s
NEW BOATThe first 20 hours of operation are the most importantto your boat. Proper break-in will ensure maximumperformance and the longest possible po
NEXT FIVE HOURS OF OPERATION Continue operation at plane and vary the enginespeed, but do not exceed 4000 RPM. Occasionallyreduce the throttle to
STARTINGNOTE: If you are operating this boat for the first time,you must follow the New Boat Break-In procedures asdescribed in the previous section.
3: Gasoline is explosive. If you see or smell thepresence of gasoline during your inspection, DONOT START YOUR ENGINE! Remove your ignitionkey from th
Note: While the engine is warming up, check to seethat all lights and gauges operate properly, as well as thesteering. There should be no apparent l
OPERATIONALMasterCraft urges you–and all others who will beoperating the boat–to seek certified instruction from thelocal boating authorities. This se
quarters maneuvers.While the effects of unequal propeller thrust (torquesteering), wind, and current may not always be present, apracticed driver will
and bearings and can cause detonation, piston seizureand other engine damage.Elevation and weather also have a very noticable effect onthe wide-open-t
LIFTINGWhen the boat is hoisted from the water, use the liftingeyes or a sling for easy, damage-free lifting.DO NOT use the ski pylon for lifting. It
CORROSIONNOTE: Damage due to corrosion is not coveredunder warranty!GALVANIC CORROSIONGalvanic corrosion (electrolysis) to the boat is thedecompositoi
CLEANINGPeriodic cleaning is the best way to keep your boatlooking like new. Regular washing and waxing keep dirt andscum from building up and deterio
micro-organisms as they exist in the atmosphere. It is alsomore prevalent in high-humidity areas. Rain can cleanse theair with the result that the mic
2006 MasterCraft Owners Manual–Page 13-3Common Stains Steps: 1 2 3Betadine B AChewing Gum D AEyeshadow E BMotor Oil BSpray Paint BMildew or Wet Lea
SCHEDULEDFREQUENCY ANDSCHEDULED MAINTENANCEProper care, maintenance and adjustment will contrib-ute to the peak performance of the boat, while alsoext
large amounts of clean water and seek medicalaid. (Page 15-3)4: When charging, batteries generate smallamounts of dangerous hydrogen gas. This gas ish
BEFORECHECK THE TRANSMISSION COOLER FOR DEBRISBecause this process should be completed while the engine is cool and cannotcause burns to your skin
Step 3: If the tank was completely empty, see your MasterCraft dealer for assistance immediately as your engine coolingsystem needs purging. This fun
Battery electrolyte fluid is dangerous. It contains sulfuric acid, which is poisonous, corrosive and caustic. If electrolyte is spilled or placed onan
INSPECT THE THROTTLE ANDSHIFT CABLES FOR KINKS, WEARAND INTERFERENCE (RPT-1 ONLY)Because this process should be completed whilethe engine is cool and
Step 5: If you are uncertain about the condition of the impeller,remove it and inspect. When installing or re-installing one, you willfind it is a ti
The engine box serves as a machinery guard. The engine mustbe OFF whenever the box is open. Clothing or body parts canget caught in moving parts, caus
Step 3: This inspection requires the operation of the engine with the engine compartment open and should be per-formed by your MasterCraft dealer. You
11.5 volts, the system will shut off the stereo system and sound the alarm for a period of two minutes to give boaters ampletime to adjust.If you have
CHECK THETRANSMISSION FLUID LEVELBecause you will get an accurate reading only afterthe engine has run long enough to thoroughly warm up,this should
Step 5: Lubricate the starter bendix with a light coating of waterproof grease or white lithium grease.Step 6: Return the starter to the engine and
that may seriously damage the boat and void yourwarranty. (Page 11-1)3: Continued operation after the warning light hasilluminated may cause severe en
Step 6: The oil filter should be changed each time the oil ischanged. Remove the oil filter and dispose of it properly on-shore.Step 7: Fill a new M
CLEAN THE ENGINE FLAME ARRES-TORMasterCraft recommends that you have the flamearrestor inspected and cleaned by your dealer immedi-ately prior to star
Note: Do not use compressed air, open flame nor heat dryers. Excess heat will shrink the cotton filter media.Compressed air will blow holes in the ele
CHANGE TRANSMISSION FLUIDIn order to thoroughly drain all the old transmission fluid, you willneed to run the boat engine for a period of at least f
CHECK THE PROPELLER SHAFT COUPLING ALIGN-MENTStep 1: Ensure the engine is OFF and disconnect the engine safety startingswitch. Be sure that the throt
Step 6: Using the flexible end on a grease gun,give two full shots of white lithium grease to the twogrease fittings: one on the rudder shaft, and on
INSPECT COMPLETE FUEL SYSTEM FOR LEAKAGEAlthough your boat engine is similar to your automobile engine, the engine compartment differs substantially.
ENGINEThe following information is applicable only to boats soldThe inboard engine in your boat includes the IndmarEmission Control System identified
G. Throttle Body Assembly – Throttle Body FuelInjection ModelsH. Coolant Temperature SensorI. Intake Valves2. Air Induction SystemA. Intake Man
Send the above information to:Indmar Products5400 Old Millington RdMillington, TN 38053Attn: Emission Warranty TransferNOTE: The above procedure is v
TABLE OFCONTENTSBOATING SAFETY --------------------------------------------------------------------------------------- 1-1COMMON SENSE APPROACH ------
Flame Arrestor: See Operator’s ManualSpark Plug Wires: See Operator’s ManualBreather Hose: See Operator’s ManualIgnition Timing: See Operator’s Manual
STORAGEStorage or winter lay-up requires special preparation toprevent damage to the boat. Since winter storage is anannual event, it presents an exce
2006 MasterCraft Owners Manual–Page 17-2Step 6: Loosen all accessory drive belts and check theircondition.ALL ENGINESStep 1: Drain water from the ex
2006 MasterCraft Owners Manual–Page 17-3Notice: A special anti-freeze tester designed to beused with propylene glycol anti-freeze is required to testt
2006 MasterCraft Owners Manual–Page 17-4Step 3: Turn the pump on to empty and pump anti-freezeinto the system until anti-freeze comes out of the thru
UNSCHEDULEDPropeller damage is caused by striking solid objects. Ifthe propeller is not rotating at the time it strikes a solidobject, the damage is u
GUIDE TOThe following charts will assist you in finding and correcting minor mechanical and electrical problems with your boat. Problems arelisted in
2006 MasterCraft Owners Manual–Page 19-2Poor boat performance. • Fouled spark plugs. • Have your dealer replace the spark plugs.• Contaminated fue
LIMITEDMasterCraft Limited Warranty Statement1. Limited Warranty and Term. MasterCraft BoatCompany, Inc. (“MasterCraft”) warrants to the original ret
(b)damage caused by anyimproper alteration or modificationto the boat or any of its componentparts or accessories, includingdamage resulting from alte
Your safety, as well as the safety of others with and around you, is a direct result of how you operate and maintain yourboat. Read and comprehend thi
5. Limitation of Liability.5.1Liability Limitation; Exclusion of ConsequentialDamages. This warranty is for the benefit of the owner andMasterCraft,
discretion, upon examination by MasterCraft’s authorizedrepair facility or MasterCraft’s own personnel, as applicable.(b)MasterCraft warrants its repa
WARRANTYTRANSFER2006 MasterCraft Owners Manual–Page 21-1For first purchase of a specific MasterCraft boat, theoriginal owner will receive a warranty
TEAMMASTERCRAFT2006 MasterCraft Owners Manual–Page 22-1Purchasing a new MasterCraftProStar, MariStar or X-Series boat has the added benefit of automa
SERVICELOG2006 MasterCraft Owners Manual–Page 23-1As Needed Date Date Date Date DateReplace raw water impellerAdd/change oil & filterReplac
SERVICELOG2006 MasterCraft Owners Manual–Page 23-2As Needed Date Date Date Date DateReplace raw water impellerAdd/change oil & filterReplac
GENUINEMASTERCRAFT PARTS2006 MasterCraft Owners Manual–Page 24-1Recognizing the pride that MasterCraft owners take intheir boats, MasterCraft has bee
AMERICAN RED CROSS, NATIONAL HG8111 GATEHOUSE ROAD, 6TH FLOORFALLS CHURCH VA 22042(202) 737-8300www.redcross.orgUSA WATER SKI ASSOCIATION1251 HOLY COW
Never override or modify theengine safety shut-off switch orengine neutral startingsafety switch in any way.• Never operate the boat while underthe in
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